Intellgent Gatherina and Sewing Production ine

Intellgent Gathering and Sewing Production ine is the most efficient solution for the production of sewn books, minimizing production costs.The solutions are composed of HXSTA840 Stream Log Feeder, HX420 gathering machine, HX60s Robot Stacking and Palletizing Collaborative Robot, and a minimum of one up to five automatic HX220 book sewing machines.

HX420 Automatic Gathering Machine is a fully automatic binding equipment, that collects and gathers the paper sheet or book signatures in order, assembles them completely, and delivers. Compact design can be loaded from either side, it can be used either as a stand-alone machine or connected in-line with the book sewing machine or perfect binder. It adopts a modular combination method, each unit with three gathering stations, according to the factory scale and production requirements, it can be configured according to 3/6/9/12/15/18/21 gathering stations.

This HX180 Book Sewing Machine is a compact solution that offers high performance, reliability, and several optional features to meet demanding bookbinders’ requirements.

With a running top speed of 180 cycles/min., extraordinary compact design, with a loading and unloading station only 1 meter apart, only one operator is easy to handle, it offers the highest construction standard and quality that ensure high productivity and a quick ROI.

Capable of reaching top speeds of 200 signatures per hour, the all-new mechanical, electrical, and pneumatic setup uses new carbon fiber components and 3 sets of cam boxes. The feeder, sewing saddle, and movements of the upper sewing components(sewing needle, hook needle, and thread cutter) are driven by these three cam devices. The cams and rotating shaft are sealed in an enclosed oil bath to prolong the lifespan of the mechanical components. It eliminates noise/vibration and reduces the need for regular checks and maintenance.

HXSTA840 Stream Log Feeder is often equipped with various book binding machines, such as the perfect binding machine and gathering machine, as the swiveling feeding conveyor, the feeding way is the rear edge of one sheet of paper overlaps the front edge of the successive sheet, it is essential for the operation of the binder as it helps in feeding the sheets or logs into the machine for binding.

In Shenzhen Caimei Printing Company, own HXCP One with Two Gathering and Sewing Intelligent Production Line, which includes one 24-station HX420 gathering machine, two sets of HX220 High-Speed Sewing Machines, two sets of HX60S Robot Stacking and Palletizing Collaborative Robot, two sets of HX221 Book Stacker,  and one set of HXMN60 Robot Automatic Robotic Palletizing System to produce the sewn book block.

This top India printing company, which has chosen this amazing intelligent production line: HX420 36-station gathering machine + 2 sets of high-speed HX220 book sewing machine + Collaborative Robot for feeding, to gathering and sewing automatically, no need more labors for operating, with a high-speed and high-efficiency on thick sewn bookmaking.